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Future Aircraft Carrier (CVF)
Queen Elizabeth Class
Part 24

Aviation Requirements and Facilities
There is no doubt over the importance of the so-called
ship/air interface - for which Thales UK will have responsibility -
although under the final management control of the platform design
authority.
According to Peter Fish, an ex-RN aviator and former
Head of Aviation Systems and Interface for the now defunct BAE Systems'
CVF team "The carrier air group is the CVF primary weapon system, and
CVF exists to deliver offensive air capability. The carrier is,
therefore, critical to making sure we return the investment in FJCA."
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A CVF in Action! A short video clip from BAE Systems of
an early STOVL CVF design operating aircraft. Its in the .WMV
Windows Media format and thus requires a supporting add-in such as
MS Windows Media Player. |
An excellent article by D Andrews in the International Journal of
Maritime Technology implies that some of the significant factors and
drivers affecting the aviation related design and architecture of CVF
include:
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Airgroup numbers and type;
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Hangar type, size and aviation support facilities;
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Aviation magazines and weapon routes;
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Length and width of launch area, including number and length of
catapults (even only "fitted for");
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Length and width of recovery area, both VL spots and - for arrested
landing - the number and strength of arrestor wires and angled runway;
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Safe parking area including refuelling/servicing and stowage);
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Primary operational concept (i.e. sortie generation rate /
simultaneous launch and recovery / maintenance of combat air patrol /
multi role operations – Combat Air Patrol (CAP)/ASW Helicopters/Airborne
Early Warning (AEW));
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Aircraft lifts, number, location and type (i.e. internal or deck
edge), governed by hangar design as well as flight deck logic;
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Island position and size (usually to minimise its footprint on the
flight deck), with essential aviation features such as Flying Command
position (Flyco), Carried Onboard Delivery (COD) and deck stores, but
also significant ship facilities such as bridge, radars/Electronic
Warfare (EW), often leading to significant ship and Force Command and
Control facilities. Machinery uptakes demand further encroachment on
precious deck stowage;
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Sponsons and
walkways. These are important features providing not just aircraft
landing aids but servicing points to the parked areas (e.g. fuel,
electrics, air, water) and access to/refuge from the flight deck for
flight deck personnel.
On the first point - airgroup size - Peter Fish is
quoted in 2003 as saying "The CVF will carry 40 JSF aircraft and be
able to operate the widest range of aircraft. As we are multi-role
and will work with all the services, we can adapt and also carry Chinook
and Apache helicopters. The Merlin and the new JSF are expected to
be in service for 30 years, so the design will have had to have taken
all these factors into account."
In April 2007 Rear Admiral Bob Love, CVF Integrated
Project Team Leader, stated that "CVF will be expected to embark a wide range of aircraft,
however only the Primary JFAG aircraft are considered cost and design
drivers for the ship." Any other aircraft will have to make do with what ever
facilities are provided for the primary aircraft, namely:
-
JCA (fast jet strike aircraft),
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MASC (Maritime Airborne Surveillance & Control), and
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Merlin HM1 helicopter.
He also pointed out that a big problem is that of these primary aircraft only
Merlin was (just) in service as the CVF (just) during the Assessment and
Demonstration Phases, with the other two in varying stages of design
Thales have built up specialist aviation teams, drawing
on US, UK and French experience, to optimise the interface between the
carrier and its air group. Sortie generation is the all-important
metric: as firm and achievable figures became available the URD was
changed by late 2002 from the original 1998 Staff Target (Sea) 7068
objective of 150 sorties per day with 50 aircraft, to a peak of 130
sorties per day with 48 aircraft (including up to 110 by JCA).
Specifically, an early 2003 issue of the URD stated that the
requirements for aircraft operations were:
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Generate up to 510 JCA sorties over 5 days^
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Generate up to 110 JCA sorties in
a 24 hour period^
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Launch 24 aircraft* in 15 minutes
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Recover 24 aircraft* in 24 minutes
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Simultaneous launch and recovery
(4 launches/4 recoveries)
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Be able to de-conflict fixed wing
and rotary wing aircraft
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Able to reconfigure designated
spaces
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Be able to conduct night time
operations
^ It is unclear how many
JSF F-35B's (selected for JCA) this number is associated with, although
40 or 42 F-35B's were being mentioned in other sources at the time.
The UK requires that its F-35B's are able to sustain 2 sorties per day,
and surge to 3.
* Standard airgroup aircraft only, i.e. JCA, EH-101 Merlin and
MASC.
The 60,000+
tonnes full load design selected in January 2003 was expected to meet
all these requirements in full, the slightly smaller design that is now
likely to be built may not be able to meet all of them in full, for
example it will not be possible to maintain simultaneous fixed wing
launch and recovery off the smaller deck. However MOD officials
have rejected potential savings such as dropping the "adaptability"
feature and opting to accommodate either conventional or vertical
take-off and landing planes but not both, and reduce the number of
possible 'sorties' per hour that the ships are capable of deploying.
During the second half of 2003 the aggregate sorties
requirement was revised downwards to a new goal of 420 sorties over 5
days, with a threshold of 360 sorties - reflecting the reduction in CVF
operating capacity to 36 (or less) JCA's that was being considered at
the time. In January 2004, Admiral Sir Alan West, First Sea Lord
and Chief of Naval Staff publicly emphasised that he considered it to be
essential that each carrier was able to carry 36 of the new joint strike
fighters, and for each of those fighters to be capable of completing
three sorties every day [surge] - which equates to 108 sorties per 24
hours assuming that all aircraft are serviceable. And in April
2004 Admiral Sir Alan West again
stated
that "The plan is ... 36 JCAs and ... four MASCs, ... that is the
basic airwing that we are basing it [CVF] around". It thus appears
that the RN has insisted on a return to the original requirements for
JCA operations of 110 sorties per 24 hours, 510 in 5 days. However
the overall maximum CVF airgroup size was reduced to 40 (including 36
JSF's) rather than the 50 (including 40 JSF's) of the original Staff
Target.
In January 2005, Captain Chris Palmer, Deputy Assistant
Chief of Staff Aviation, said that CVF would have an an air group
including up to 36 JCA's, and other aircraft to be deployed on CVF
included 4 MASC and 6 Merlin HM1 helicopters, i.e. an implied 46
aircraft capacity. He also said that planned [JCA] utilisation
rates are expected to allow each aircraft to fly twice a day, giving
each CVF a maximum sorties generation of up to 360 flights over a 5-day
period, with a surge [3 sorties/plane for one day] taking this as high
as 396.
In March 2005, the latest figures for JCA sortie
generation from CVF were set at 108 launches in the first 24 hours,
reducing to 72 per day for ten days and 36 for a further 20 days.
A standard strike tailored air group was defined as including 30 JCAs
(with up to 36 for short periods), with up to six anti-submarine Merlins
and four maritime air surveillance and control (ASaC) aircraft.
Central to the prime objective of achieving maximum
sustained sortie levels is the issue of aircraft handling and movement.
The complex process of aircraft handling, movement, preparation, launch
and recovery has been the subject of extensive analysis and modelling,
bearing in mind that CVF should be able to simultaneously launch and
recover aircraft, concurrent with fixed- and rotary-wing operations.
In turn, these analyses of aircraft cycling have influenced flight deck
operating and parking areas, island footprint, hangar layout, aircraft
and weapon lifts, and site of support services. BAE Systems and
Thales have both developed sortie-generation models respectively known
as SURGE and SAILOR. Additionally the DPA has its own model known as
CAPSTAN, later CAPSTAN2.

(Above) An indication of just how complex the CVF modelling is.
A Flight Deck Management System (FDMS)
will optimally and efficiently assign flight deck park spots, assign
work assignments, add required aircraft movement to the movement order
task list, etc.
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(Above) This diagram shows the hanger layout of the final BAE
Systems CTOL CVF design, dating to late 2002. From the left,
the hanger is accommodating 6 Merlin helicopters, 16 F-35C
fighters, and 4 Hawkeye E-2C's. It has no resemblance to the
current design, but is shown for interest. |
Both fixed and rotary wing aircraft will have to be
maintained, fuelled and armed then moved into optimum position before
launching. A "pit-stop'' approach to servicing is now considered to be
the most efficient way to minor maintenance, refuelling and re-arming -
with stations known as Arming and Refuelling Points (ARP)
on the flight deck itself in a bid to reduce aircraft turnaround time.
Thales' aviation systems team leader Gene Tucker, a former USN carrier
aviator, explains: "What we envisage is one-stop servicing stations on
the edge of the flight deck to minimise aircraft turnaround time and cut
the number of personnel on deck. These service stations will prove for
refuelling, re-arming, quick maintenance, and an interface into the
ship's IT infrastructure." In an early concept CVF's
concepts, weapons handling, which is normally one of the most manpower
intensive activities on board an aircraft aircraft, was almost
completely automated. By early 2003 the MOD was describing a
vision for CVF in which weapon requirements were passed by the
Aircraft Support Chain Management Information System (ASCMIS)
to the magazine where the
automated handling system selected the stores, initiated the
weapons' built in test routines, and placed the items on the weapon
lift. The automation was facilitated by the use of
standard weapon packaging and weapon handling is further simplified
by the introduction of Insensitive Munitions (IM)
and
All Up Rounds, which allow the stowage of ready-use ammunition close
to the point of delivery. This vision of a fully
automated handling system was dropped from the design in summer 2003 as
part of a cost cutting exercise. A less sophisticated but much cheaper
to develop highly automated (i.e. semi-autonomous, partially manual) weapons handling systems,
elevators and magazine equipment will now be used instead.
In December 2005 it was announced that ALSTEC had been
identified as the preferred partner for this Highly Mechanised Weapon
Handling System (HMWHS) for CVF. The company has now begun high
level system design work that will allow for operational flows in
accordance with both Sortie Generation Profile and Replenishment
Requirements, with detailed simulation of pallet/weapon movements around
the weapons handling system in order to verify processes and design.
Other work includes the weapons handling system design, weapon lifts
design and the operational integration of all systems using an
integrated control system that interfaces with the ship’s Platform
Management System. Marinise’d commercially off-the-shelf
equipment will be used where possible and appropriate.
The design of the flight deck and hangar takes many
factors into account - allowing for parking areas, support services,
lifts (for both aircraft and stores) as well as acoustic, heat and noise
footprints.
Considerations for aircraft and helicopter basing suitability, and
shipboard compatibility in particular, include of a wide range of
complex integration issues such as: Approach flying qualities; Deck
handling; Deck spotting; elevator compatibility; flight deck servicing;
hangar deck maintenance; jet blast effects; landing systems; ship
motion; shipboard environment; STOVL flying qualities; weapons loading.
The adaptable nature of CVF also means that factors such as steam
ingestion; catapult location; catapult hookup; arresting gear
capabilities and pull out distances; etc., must also be considered for
possible future RN CTOL operations, and to meet more immediate possible
French requirements.
In
order to maximise flight deck area, Thales and BMT opted for a radical
innovative design using two separate islands, this minimises the island
footprint on the deck while providing enhanced operational survivability
by physical separation of key ship and flight control functions, and
furthermore according to Peter Robertson, "positioning the flying
control centre on the aft island improves operational control and
flight-deck safety." He adds that wind-tunnel testing and CFD analyses
of the twin-island configuration has dispelled concerns over airflow
anomalies. The second island allows the ship to have a
flight-control centre that principally looks aft, rather than forward,
as the most critical 'evolution' is when the aircraft are landing. The
two smaller islands also give much more 'parking space' for aircraft on
deck. A further innovation will be the use of deck-edge lifts. Most
carriers have lifts within the deck itself, sometimes in the runway,
which can cause problems if the lifts get stuck.
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This 2002 graphic shows the STOVL variant of the unselected BAE
Systems CVF design concept from an interesting perspective. |
The Thales design features two huge (approx 20 x 30
metres) starboard deck edge
lifts of 70-tonnes (154,000 lbs) capacity, each is able to accommodate two
JCA-size
aircraft or heavy lift helicopters. By comparison, the lifts on
the Invincible-class carriers are just 16.75m x 9.75m (55ft x 32 ft),
with a mere 18.1 tonnes (40,000 lbs) maximum capacity.
Unlike the Invincible class, CVF will be fitted with a
Jet Blast Deflectors (JBD). This is necessary because of the very
high and potentially dangerous and destructive thrust that the F-135
engine in the JSF generates when running at maximum thrust for launch.
It is hoped that with modern materials it will be possible to avoid the
cost and complexity of having to use sea water to cool these - the
expected use or otherwise of afterburners during launch will be a big
factor in this decision.
The Thales/BMT CVF STOVL design
selected in January 2003 had two side-by-side JBD positions with
"hold-back" restraints about 150 metres back from the ski-jump style
bow. This allowed pairs of aircraft to be launched in quick
succession. The take-off run was considered sufficient for F-35B's
to be launched at maximum take-off weight (MTOW) given reasonable
(30kts) actual wind over deck (WOD), while the configuration also allows
for very rapid launch events. But in addition the extended
centre-line flight deck configuration allowed for occasional very long
(over 200m) take-off runs from an unrestrained starting point right aft
(like Harrier's on the current Invincible's) for heavily loaded aircraft
in low WOD conditions. Some changes in this configuration may occur with
the reduction in platform size.
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This graphic shows the Alpha CVF flightdeck layout, dating to about
January 2003 it's now superseded. |
Work was also carried out to map the heat and acoustic
footprints on deck. Noise is a major issue for the CVF design as
health and safety considerations restrict the allowable tolerance to
high levels of acoustic energy. The Jan 2003 design featured two
vertical landing pad for F-35B's.
Fish says that CVF and JSF offer the chance to improve
STOVL operation significantly over today's Sea Harrier FA.2/Harrier
GR.7A. Options for the vertical landing element include
approaching over the ships stern rather than coming alongside and
manoeuvring over the landing spot. This offers an improved landing
rate and addresses environmental issues - such as the jet exhaust down
blast associated with landing on. The F-35's improved STOVL
handling and control will be a factor in allowing this, while the
aircrafts electro-optical sensors offer opportunities to present the
pilot with improved cueing.
During cost reduction efforts in the second half of
2003, the flight deck arrangements for CVF were considerable simplified,
this was partially imposed by the reduced size of the ship. In the
Bravo and later Delta designs, the side-by-side launch positions with
convergent runs to a large bow ski jump were dropped, and only a single
JBD is now fitted on the axial runway, beside the aft island. The
bow area was now split, with the ski jump ski jump limited to the port
side, this has the significant benefit of allowing additional [although
rather exposed] deck parking to starboard. The special landing
pads for F-35B VL's also seem to have been dropped. The flight
deck has been narrowed aft, making the provision for an angle landing
lane very obvious. The Delta flight deck
area is about 4 acres (nearly three times that of an Invincible-class).
Reports emerged in Q1 2005 indicated that the design team
was
considering the feasibility of adopting the shipborne rolling vertical
landing (SRVL) technique. This offered some advantages, particularly in
hot weather conditions, but issues such as bolters and fuel reserves
also had to be addressed and the final decision was apparently negative.
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Two overlapping
photos of the flight deck of a model of Delta CVF at Euronaval in
October 2004. The single take-off run and new deck park area
to starboard of the ski-jump are obvious.
The November 2002 'adaptable' Alpha CVF design was
fitted with a very large hanger deck - the hanger length was about 180m
and width 36m, giving a useable area of about 6480 sq metres - roughly three
times that of the current Invincible Class carriers and apparently
enough to accommodate up to 24 F-35B's plus 6 EH-101 Merlin size
helicopters, or any equivalent mix. It was stated before the
January 2003 down-select that the clear height of the hanger would be
7-10m, the higher figure being assumed to apply only to a small
maintenance bay area, but Thales later claimed that the entire hanger
deck of their design was high enough (10m?) to ensure that any aircraft
embarked could be maintained anywhere, eliminating the need to move
airframes around during maintenance. 10m would have given the
CVF's the highest hangers ever fitted to any aircraft carrier.
The optimised (Q3 2003) Beta CVF design had a smaller
hanger, sized for up to 20 aircraft and helicopters, and also the
clearance height was reduced by several metres over much of the length.
In the
latest Delta designs (end-2003 onwards), the hangar is 163 metres long
and 29 metres wide - the total hanger area is 4,700 sq m. Hanger
height is stated as being 7.1 metres, increasing in the 'hard hat' area
to over 9 metres, with a crane hook clearance of 7.5 metres.
The design allows for accommodating at least 20 JSF's (the F-35B is the
worst case due to its non-folding wings), or up to 45 Sea King size
helicopters, in three “bays” separated by fire curtains. There are large
aviation support spaces fore and aft of the hangar, and along its port
side. Two rows of compartments will
surround the hangar, for ease of access and as extra protection, and
modular (containerised) storage space will have the capacity of 24
London buses.

The philosophy for determining the height of the hangar was that
the hangar would be high enough to park and maintain JCA over its
entire area. The hangar should also be high enough to stow all other
JFAG aircraft, though limiting those operations that require
considerable overhead height to “high hat” areas where there is a
9.5m clearance. Secondary role aircraft (such as Apache AH)
were not allowed to unduly drive hangar design.
This gives a hangar 6.5m high from deck to deck head with a minimum
clear height of 6.1m
(note that seems to be some contradiction in numbers)
allowing for structure and fittings such as
lighting, and is high enough to accommodate all JFAG modularised
stowage boxes.
The hangar extends over two decks with a gallery deck between the
hangar and flight deck in both variants. The high hat areas
extend into the gallery deck.
Flight deck area is about 15,700 sq m (nearly 4 acres), flight
deck length overall is 277 metres, STOVL flight deck breadth is 69
metres (excluding catwalks, minor sponsons, but including lifts),
6 operating spots, maximum available STO runway length is 274m.
In July 2007, DE&S stated "The flight deck area is nearly 13,000
square metres " - much less than previously thought if accurate
(probably not).
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(Below) This diagram shows the current flight deck and hanger
layout of the CVF Delta design. A maximum effort 'alpha
strike' is arranged on deck - the parking arrangement required intense
modelling to avoid problems due to jet efflux.
The middle diagram shows the CVF hanger layout. The blue outline is
the superimposed cramped hanger layout of the CVS Invincible-Class
(the shaded areas are the two lifts), the red outline of the CVF hanger
(which excludes the deck edge lifts) has about 2.5 times as much useable
deck space.

(Above) The same basic carrier design, but re-configured for CTOL
operations with catapults and arresting gear, the French CVF
variant will presumably closely resemble this. The slightly
widen flight deck extreme (helicopter location) is obvious. See also next
page.
(Source: Aircraft Carrier Alliance)

(Above) A slightly superficial - but nevertheless impress
illustration of the sheer size of the CVF fight deck - two CVSs
and nine tennis courts are superimposed placed on it at the same
scale.
(Source: DE&S)
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Other
aviation related items that will be fitted to CVF include: suitable
communication systems; the
Joint Tactical Information and Distribution System (JTIDS)
supporting NATO Link 16; other data links (NATO 10, 11 & 14); a
precision carrier approach radar; a tactical air navigation system
(TACAN); all-weather approach system landing aids (CTL), possibly a new
semi-automatic carrier controlled landing system; electro-luminescent
panels for deck orientation; a deck lighting system compatible with
night vision goggles; an operating limits instrumentation system (OLIS);
a
deck approach projector site (DAPS), a
stabilised glide slope indicator (SGSI); and a Horizon Approach Path
Indicator (HAPI) system.
The CVF design will also introduce a mass of new or
improved systems to the Royal Navy, including the Aircraft Support Chain
Management Information System (ASCMIS),
an aircraft Prognostics & Health Management (PHM)
system, a new Low Observability (LO) Diagnostic System, an improved
Flight Deck Management System (FDMS),
new type
undercarriage restraining devices and
electromagnetic deck locks, and possibly even
robot handlers that can be tasked by the FDMS to move aircraft on
the flight deck. These systems and equipment cumulatively all
represent a very substantial investment in both money and crew
personnel.

(Above) An interesting graphic showing superimposed STOVL and CTOL
flight deck arrangements. (Source: MOD)
In the event that the STOVL F-35B variant of the JSF is
cancelled by the Americans, a contingency plan has been developed to
complete HMS Queen Elizabeth in 2014 in a STOVL configuration to
operate Harrier's. HMS Prince of Wales would then be
completed two years later in a CTOL configuration with catapults and
arresting gear, probably to operated the F035C variant.
HMS Queen Elizabeth would also be converted to a CTOL
configuration at the end of the decade, after the Harrier had left
service.
In July 2007 it was officially stated that the flight
deck area for the UK CVF variant was "nearly 13,000 sq m" (slightly less
than previous statements had indicated), and the hanger volume was
29,000 cubic meters.
Rolling Landings
The Lockheed Martin F-35B JSF has a lower payload "bring back" capability
when using a vertical landing than the 2300kg that the RN had hoped for
- it may therefore be necessary to jettison some unused weapons before
landing and with modern weapons being extremely costly this is a
significant issue.
In the summer of 2004 the MOD asked BAE Systems to
investigate the possibility of ship borne rolling vertical landings (SRVL) -
an SRVL approach would exploit the ability of the short
take-off and vertical landing F-35B to use vectored thrust to slow the
speed of the aircraft while still gaining the benefit of wing-borne
lift. This offers the possibility of significantly increasing
"bring-back" payload compared with a vertical recovery, while also
reducing stress on the single-engined aircraft's propulsion system.
Factors to be taken into consideration is the cost,
feasibility and underpinning safety case of conducting shipborne rolling
vertical landings aboard a CVF, adoption could also drive changes to the
carrier design, pilot training regime and JCA flight control laws.
Following the initial UK studies, the American JSF
programme office sponsored a more detailed analysis of the SRVL concept
with Lockheed in 2004-5, culminating with a simulator trial at NASA's
Ames Research Center in California in late 2005.
It was revealed in April 2007 that Qinetiq's VAAC Harrier testbed will
be used to demonstrate flight-control limits for a SRVL mode potentially applicable to the Lockheed Martin
F-35B Joint Strike Fighter. The VAAC testbed will perform a series
of flight trials, potentially using a large-deck aircraft carrier such as
the French navy's FNS Charles de Gaulle, and concluding with a final
evaluation of a preferred SRVL approach and landing using a "dummy deck"
at Boscombe Down around November 2007.
An MOD spokesman said "Consideration
of the aerodynamic performance of JSF together with the available deck
area of CVF design has shown that significant benefits could be realised
by extending the principles of land-based RVL to shipborne operations
... the increasing maturity of this body of analysis and simulation
indicates SRVL could be performed safely by JSF on CVF, although the
effects of equipment failures and adverse conditions require further
investigation".
Using SRVL F-35B aircraft would approach the carrier from
astern at about 60 knots indicated air speed, 35 knots relative assuming
25 knots wind over deck (the maximum speed of a CVF will be 25 knots, so
25kts WOD is achievable even in dead calm) on a steep 5-6 degree glide
path. Touch down would be about 150 feet from the stern with a
stopping distance of 300 to 400 feet depending on conditions (wet flight
deck, pitching ships etc). That would leave around 300 feet of
flight deck for margin or even "bolters".
The SRVL technique has a significant impact on ship designs and
aviation operations, Commander Tony Ray told a conference in February
2008 "We expect to trade some STOVL flexibility for increased bring-back
and fuel. We have to .. check for for relevant CV criteria that
apply to slower SRVL operations. For example flightpath control
will be a far more important flight criteria for SRVL than it has been
for STOVL. It is a CV trait creeping in".
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